Study and Application of Revers Osmosis Low Free Water Drilling Fluid
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摘要: 为了解决南堡油田深层硬脆性泥页岩井壁失稳问题,研究了反渗透型低自由水钻井液体系。该体系针对泥岩纳微米级孔喉引入纳微米封堵技术,在近井壁地带形成半渗透膜,配合键合水技术降低钻井液水活度,产生反向渗透压差,平衡液柱压差和毛管力,提高体系的井壁稳定效果。纳微米封堵材料包括胶束剂HSM和固壁剂HGW,HSM在水中呈球状、层状、棒状,尺寸在1~100 nm之间,其通过亲水基团多点吸附缠绕在井壁上,其疏水基团裸露在外相互黏结,在井壁上形成一层疏水膜;HGW是憎水性的亚微米级乳液,其覆盖在井壁岩石表面,在压力作用下堆积形成一层憎水膜,通过加入3%HGW+2%HSM、再加入20%键合剂,钻井液的膜效率可以从0.11提高到0.30和0.50。室内评价表明,该体系具有类似于油基钻井液的防塌抑制性、润滑性和储层保护性能。该体系在南堡2-35和南堡4-65井进行了应用。现场应用效果表明,应用井井壁稳定、井径规则,与邻井相比,钻井液密度由1.26降低至1.20 g/cm3,机械钻速提高了49.62%,实现了深层泥页岩的井壁稳定、油层保护与优快钻井的多重目的。Abstract: Plugging material of nanometer and micron in size were introduced into the formulation of reverse osmosis low free water drilling fluid to solve the borehole wall instability problem in Block Nanpu. A semipermeable membrane near the borehole formed by the plugging material, can, when in combination with bonding water, reduce the water activity of the drilling fluid, which in turn, resulted in reverse osmotic pressure, balancing the pressure of the drilling fluid column and capillary pressure existing in shale formations. Shale formation stability can be improved by this process. HSM, a micelle agent, and HGW, a borehole wall strengthening agent, were used to formulate the reverse osmosis low free water drilling fluid. HSM, when dissolved in water, assumes spheroidal, laminar, or rod shapes with sizes ranging between 1 nm and 100 nm. HSM, with its hydrophilic groups adsorbed onto the surface of borehole wall, has its hydrophobic groups entangled with each other to form a protection membrane against invasion of free water from drilling fluid to enter into the formation. HGW, a hydrophobic submicron emulsion, protect borehole wall by forming a hydrophobic layer on the surface of the borehole wall. By adding 3% HGW and 2% HSM, the membrane efficiency can be increased from 0.11 to 0.3, and to 0.50 if 20% bonding agent was further added. Laboratory test showed that this drilling fluid was similar to oil base drilling fluid in terms of inhibitive capacity, lubricity, and reservoir protection. Two wells, Nanpu2-35 and Nanpu4-65, drilled with this drilling fluid had no borehole instability problems, with gauge holes obtained. Compared with offset wells, drilling fluid density was reduced from 1.26 g/cm3 to 1.20 g/cm3, and ROP was increased by 49.26%.
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