Synthesis of Quinoline-based Acidizing Corrosion Inhibitor and its Corrosion Inhibition Performance for J55 Steel in HCl Medium
-
摘要: 缓蚀剂是酸化工作液的重要组成部分,研发新型高效缓蚀剂一直是酸化作业研究人员的目标之一。采用季铵化反应合成了炔基喹啉季铵盐缓蚀剂(QAS),通过失重法,确定了QAS与3-苯基-2-丙炔-1-醇(PPA)的最佳复配比例;随后,通过电化学测试、扫描电镜测试、吸附热力学分析以及分子动力模拟,研究了QAS-PPA对J55钢的缓蚀性能与缓蚀机理。结果表明:二元复合缓蚀剂QAS-PPA的最佳质量浓度为0.5%,最佳配比为m(QAS)∶m(PPA)=1∶1,在20%HCl环境中,当QAS-PPA总浓度为0.5%时,90 ℃下4 h内,J55钢片的缓蚀率为99.71%;电化学测试与扫描电镜检测结果表明:QAS-PPA是一种抑制阳极为主的混合型缓蚀剂,并且随着缓蚀剂浓度的增加,J55钢表面所形成的保护层越致密,缓蚀性能越好;吸附行为研究结果表明了QAS在J55钢表面的吸附均遵循Langmuir吸附等温线,同时也是自发进行的,属于混合型缓蚀剂;分子动力学模拟结果显示,QAS-PPA在Fe基底表面存在协同吸附作用,能显著增强混合体系与基底的相互作用能及表面聚集密度。Abstract: Corrosion inhibitors are an essential component of acidizing working fluids, and the development of novel high-performance corrosion inhibitors has long been a key objective for researchers in acidizing operations. A novel alkynyl quinoline quaternary ammonium salt corrosion inhibitor (QAS) was synthesized via quaternization reaction. The optimal compounding ratio of QAS and 3-phenyl-2-propyn-1-ol (PPA) was determined through weight loss measurements. Subsequently, the corrosion inhibition performance and mechanism of QAS-PPA on J55 steel were investigated using electrochemical tests, scanning electron microscopy, adsorption thermodynamic analysis, and molecular dynamics simulations. The results showed that the optimal mass concentration of the binary composite corrosion inhibitor QAS-PPA was 0.5% with a mass ratio of m(QAS)∶m(PPA) = 1∶1. Under 20% HCl environment at 90 ℃ within 4 h, the corrosion inhibition efficiency of J55 steel coupons reached 99.71% at a total concentration of 0.5%. Electrochemical tests and scanning electron microscopy revealed that QAS-PPA acts as a mixed-type corrosion inhibitor with predominant anodic inhibition, and the protective layer formed on the J55 steel surface became denser with increasing inhibitor concentration, leading to improved inhibition performance. Adsorption behavior studies indicated that the adsorption of QAS on the J55 steel surface followed the Langmuir adsorption isotherm and was a spontaneous process, characteristic of a mixed-type inhibitor. Molecular dynamics simulations demonstrated that QAS and PPA exhibited synergistic adsorption on the Fe substrate surface, significantly enhancing the interaction energy between the mixed system and the substrate as well as the surface packing density.
-
表 1 60 ℃条件下极化曲线拟合数据
QAS-PPA
加量/%Ecorr/
mVi/
μA·cm−2−βc/
V·dec−1βa/
V·dec−1ηT/
%0.0 −175 61.25 0.155 0.103 / 0.1 −158 33.88 0.134 0.084 44.68 0.2 −142 29.51 0.149 0.095 51.82 0.3 −136 20.04 0.145 0.114 67.28 0.4 −136 18.41 0.148 0.126 69.94 0.5 −134 7.079 0.153 0.127 88.44 表 2 60 ℃电化学阻抗谱拟合数据
QAS-PPA/
%Rs/
Ω·cm2Rp/
Ω·cm2CPE Cdl/
mF·cm−2ηE/
%Q/
Ω−1·cm−2·sn
×10−3n 0.0 2.468 3.250 0.001700 0.97 0.00153027 / 0.1 0.110 46.35 0.000420 0.81 0.00020640 92.99 0.2 0.103 58.79 0.000345 0.78 0.00012621 94.47 0.3 0.102 62.94 0.000294 0.72 0.00007279 94.84 0.4 0.117 90.78 0.000263 0.74 0.00006711 96.42 0.5 0.102 110.5 0.000124 0.69 0.00002420 97.06 表 3 J55钢试样表面EDS谱图的元素成分
介质 元素含量/% C N O Fe 25 ℃预处理后 2.57 0.01 0.35 97.07 60 ℃未加缓蚀剂 24.35 6.02 6.41 63.22 90 ℃、0.5% QAS-PPA 8.11 0.07 0.72 91.10 -
[1] 张朔, 吕选鹏, 刘德正, 等. 一种新型高温酸化缓蚀剂的制备及其应用[J]. 钻井液与完井液, 2017, 34(5): 100-105.ZHANG Shuo, LYU Xuanpeng, LIU Dezheng, et al. Study and application of a new corrosion inhibitor forHigh temperature acidization[J]. Drilling Fluid & Completion Fluid, 2017, 34(5): 100-105. [2] 柳杰, 高强, 王紫旋, 等. 耐高温盐酸酸化缓蚀剂的研制及其缓蚀行为[J]. 腐蚀与防护, 2024, 45(7): 29-35. doi: 10.11973/fsyfh-202407005LIU Jie, GAO Qiang, WANG Zixuan, et al. Development of high-temperature hydrochloric acid corrosion inhibitor and its inhibition behavior[J]. Corrosion and Protection, 2024, 45(7): 29-35. doi: 10.11973/fsyfh-202407005 [3] 崔波, 陈军, 艾俊哲, 等. 转向酸用缓蚀剂的制备及缓蚀机理[J]. 钻井液与完井液, 2024, 41(5): 677-685. doi: 10.12358/j.issn.1001-5620.2024.05.016CUI Bo, CHEN Jun, AI Junzhe, et al. Preparation of corrosion inhibitor for self-diverting acid and mechanisms of corrosion inhibition[J]. Drilling Fluid & Completion Fluid, 2024, 41(5): 677-685. doi: 10.12358/j.issn.1001-5620.2024.05.016 [4] ODEWUNMI N A, MAZUMDER M A J, ALI S A, et al. Hydroquinone decorated with alkyne, quaternary ammonium, and hydrophobic motifs to mitigate corrosion of X‐60 mild steel in 15wt. %HCl[J]. Chemistry, an Asian Journal, 2021, 16(7): 801-821. doi: 10.1002/asia.202100085 [5] 杨永钊, 贺静, 李二冬, 等. 苄基萘双喹啉季铵盐型酸化缓蚀剂的合成及性能研究[J]. 钻采工艺, 2025, 48(2): 169-176.YANG Yongzhao, HE Jing, LI Erdong, et al. Study on synthesis and performance of benzyl naphthalene double quinoline quaternary ammonium salt type acidizing corrosion inhibitor[J]. Drilling & Production Technology, 2025, 48(2): 169-176. [6] VERMA C, QURAISHI M A, EBENSO E E. Quinoline and its derivatives as corrosion inhibitors: a review[J]. Surfaces and Interfaces, 2020, 21: 100634. doi: 10.1016/j.surfin.2020.100634 [7] DAOUD D, HAMANI H, DOUADI T. Novel heterocyclic quinoline derivatives as green environmental corrosion inhibitors for carbon steel in HCl solution: experimental and theoretical investigation[J]. Journal of Adhesion Science and Technology, 2021, 35(21): 2319-2345. doi: 10.1080/01694243.2021.1885923 [8] 王业飞, 钱程, 杨震, 等. 新型喹啉季铵盐酸化缓蚀剂氯化苯甲酰甲基喹啉(PCQ)的合成及缓蚀性能[J]. 材料导报, 2019, 33(4): 699-704. doi: 10.11896/cldb.201904026WANG Yefei, QIAN Cheng, YANG Zhen, et al. Synthesis and acidification corrosion inhibition performance of a novel quinoline quaternary ammonium salt-phenacyl quinoline chloride (PCQ)[J]. Materials Reports, 2019, 33(4): 699-704. doi: 10.11896/cldb.201904026 [9] 杨永飞, 姚军, 赵修太, 等. 酸化缓蚀剂对N80钢在盐酸溶液中的缓蚀性能[J]. 石油化工高等学校学报, 2009, 22(2): 26-29, 33. doi: 10.3969/j.issn.1006-396X.2009.02.007YANG Yongfei, YAO Jun, ZHAO Xiutai, et al. Inhibition properties of acidizing corrosion inhibitor for N80 steel in hydrochloric acid[J]. Journal of Petrochemical Universities, 2009, 22(2): 26-29,33. doi: 10.3969/j.issn.1006-396X.2009.02.007 [10] 梅平, 霍松, 艾俊哲, 等. 双喹啉季铵盐在盐酸体系中的缓蚀性能及协同增效作用研究[J]. 化学与生物工程, 2010, 27(12): 12-14.MEI Ping, HUO Song, AI Junzhe, et al. Research on corrosion inhibition performance and collaborative synergism of double quinoline quaternary in hydrochloric acid system[J]. Chemistry & Bioengineering, 2010, 27(12): 12-14. [11] PETERSSON G A, AL‐LAHAM M A. A complete basis set model chemistry. II. Open-shell systems and the total energies of the first-row atoms[J]. The Journal of Chemical Physics, 1991, 94(9): 6081-6090. doi: 10.1063/1.460447 [12] 全红平, 鲁雪梅, 鲜菊. 多曼尼希碱型酸化缓蚀剂的研制及性能评价[J]. 石油化工, 2016, 45(5): 601-606. doi: 10.3969/j.issn.1000-8144.2016.05.015QUAN Hongping, LU Xuemei, XIAN Ju. Synthesis of a multi-mannich base corrosion inhibitor and its performance under acidification[J]. Petrochemical Technology, 2016, 45(5): 601-606. doi: 10.3969/j.issn.1000-8144.2016.05.015 [13] LIAO B K, LUO Z G, WAN S, et al. Insight into the anti-corrosion performance of Acanthopanax senticosus leaf extract as eco-friendly corrosion inhibitor for carbon steel in acidic medium[J]. Journal of Industrial and Engineering Chemistry, 2023, 117: 238-246. doi: 10.1016/j.jiec.2022.10.010 [14] 鲁国强, 汪建明, 黄锦圳, 等. 一种三取代2-噁唑啉酸化缓蚀剂的合成与性能评价[J]. 应用化工, 2024, 53(12): 2937-2941. doi: 10.3969/j.issn.1671-3206.2024.12.028LU Guoqiang, WANG Jianming, HUANG Jinzhen, et al. Synthesis and characterization of a novel trisubstituted 2-oxazoline as a corrosion inhibitor[J]. Applied Chemical Industry, 2024, 53(12): 2937-2941. doi: 10.3969/j.issn.1671-3206.2024.12.028 [15] NAMUS M R, ABASS H M, ALALI M, et al. Using green corrosion inhibitor to reduce maintenance cost for carbon steel saline water storage systems in the oil industry[J]. Koroze a Ochrana Materiálu, 2024, 68(1): 43-50. doi: 10.2478/kom-2024-0005 [16] ALIMOHAMMADI M, GHADERI M, RAMAZANI S. A. A, et al. Falcaria vulgaris leaves extract as an eco-friendly corrosion inhibitor for mild steel in hydrochloric acid media[J]. Scientific Reports, 2023, 13(1): 3737. doi: 10.1038/s41598-023-30571-6 [17] SOLOMON M M, UMOREN S A, QURAISHI M A, et al. Myristic acid based imidazoline derivative as effective corrosion inhibitor for steel in 15% HCl medium[J]. Journal of Colloid and Interface Science, 2019, 551: 47-60. doi: 10.1016/j.jcis.2019.05.004 [18] 丁其晨, 陈上. 聚N-乙烯基咪唑对盐酸介质中Q235钢的缓蚀性能[J]. 中国腐蚀与防护学报, 2015, 35(1): 55-60.DING Qichen, CHEN Shang. Corrosion inhibition of poly n-vinyl imidazole for Q235 steel in HCl solution[J]. Journal of Chinese Society for Corrosion and Protection, 2015, 35(1): 55-60. [19] TIMOUDAN N, AL GORAIR A S, EL FOUJJI L, et al. Corrosion inhibition performance of benzimidazole derivatives for protection of carbon steel in hydrochloric acid solution[J]. RSC Advances, 2024, 14(41): 30295-30316. doi: 10.1039/D4RA05070C -
下载: