基于新型动态循环堵漏装置的颗粒-凝胶复合堵漏实验研究

胡钊文; 张逸群; 刘晏俊; 王薪宇; 杨丽丽; 刘亚

doi:10.12358/j.issn.1001-5620.2026.01.003

基于新型动态循环堵漏装置的颗粒-凝胶复合堵漏实验研究

doi: 10.12358/j.issn.1001-5620.2026.01.003

胡钊文^1,,
张逸群^{1, 2, ,},
刘晏俊¹,
王薪宇¹,
杨丽丽¹,
刘亚³

1.
中国石油大学(北京)安全与海洋工程学院, 北京102249
2.
深层地热富集机理与高效开发全国重点实验室, 北京102249
3.
中国石化油田服务公司, 北京100101

基金项目: 国家自然科学基金优秀青年科学基金项目“油气井流体力学与工程”（ 52422402）。

详细信息

作者简介:
胡钊文，在读博士研究生，1998年生，研究方向为钻井液漏失与控制。 E-mail：hu_zhaowen@163.com

通讯作者:
张逸群，教授，博士生导师，主要从事油气井流体力学与工程研究。E-mail：zhangyq@cup.edu.cn。

中图分类号: TE282
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出版历程
- 收稿日期: 2025-08-17
- 修回日期: 2025-10-07
- 网络出版日期: 2026-02-09
- 刊出日期: 2026-02-09

Experimental Study on Lost Circulation Control with Particle-Gel Composite Plugging on a Novel Dynamic Circulating Lost Circulation Device

HU Zhaowen^1
,,
ZHANG Yiqun^{1, 2
, ,},
LIU Yanjun¹,
WANG Xinyu¹,
YANG lili¹,
LIU Ya³

1.
College of Safety and Ocean Engineering, China University of Petroleum-Beijing, Beijing 102249
2.
State Key Laboratory of Deep Geothermal Resources, China University of Petroleum-Beijing, Beijing 102249
3.
Sinopec Oilfield Service, Beijing 100101

摘要

摘要: 针对现有堵漏实验装置在动态循环模拟与堵漏浆性能评价方面的局限性，研制了一种集成非均质迂曲裂缝模拟、温压耦合调控与实时监测功能的多参数动态堵漏实验装置。该装置由控温控压反应釜（（0～150℃）/（0～25 MPa））、工作液合成系统、液压动力系统、循环泵组及数据采集控制系统构成，可重构50～60 cm迂曲裂缝，模拟动态循环条件下堵漏材料的迁移-封堵交互过程。利用预制的非均质人造岩心和网状金属骨架，开展多尺寸天然裂缝和筑巢骨架堵漏实验，揭示了颗粒-凝胶复合体系的协同作用机制。实验表明，基于D₉₀规则的堵漏浆体系通过“粗架桥-细填充-凝胶补隙”过程，实现悬浮稳定性与封堵能力的协同提升，封堵层承压达12 MPa以上；凝胶预注固化可显著缩短循环时间，单裂缝封堵时间缩短至4 min，较单颗粒体系效率提升45%以上，金属骨架场景下进一步降至2.7 min。该研究验证了动态循环下复合堵漏时序协同的工程适用性，可为裂缝-溶洞型漏失防治提供理论支撑。
- 动态 /
- 迂曲裂缝 /
- 聚能筑巢堵漏 /
- 颗粒-凝胶复合堵漏
Abstract: Experimental devices currently in use for lost circulation control test have such shortages in simulating dynamic circulation and evaluating the performance of lost circulation slurries. To overcome these shortages, a multiparameter dynamic lost circulation control experimental device was developed which integrates heterogeneous tortuous fracture simulation, temperature-pressure coupling control and real-time monitor functions. This device consists of a temperature-pressure controlled reactor (0-150℃)/(0-25 MPa), a work fluid synthesis system, a circulation pump set and a data acquisition and control system. It can be used to reconstruct tortuous fractures with lengths of 50-60 cm, and simulate the alternate migration-plugging process of lost circulation materials under dynamic circulation conditions. Using prefabricated heterogeneous artificial cores and reticulate metal frameworks, experiments were conducted on controlling lost circulation in multiscale fractures and nested frameworks, and the synergistic mechanism of the particle-gel composite system was revealed. Experimental results show that the lost circulation control slurry formulated based on the D₉₀ rule achieves a coordinated improvement of suspension stability and plugging capacity through the “coarse particle bridging-fine particle filling – gel gap plugging” process, with the pressure bearing capacity of the plugging layer being over 12 MPa. The curing of the preinjected gel can significantly shorten the circulation time: the time for plugging a single fracture is shortened to 4 min, a plugging efficiency of at least 45% higher than plugging with single-particle lost circulation slurries, and this time is further reduced to 2.7 min when metal frameworks are used. This study has verified the engineering applicability of time-sequential synergistic process of lost circulation control with composite slurries under dynamic circulation conditions, providing theoretical support for the prevention and control of lost circulation in fractured-vuggy formations.
- Dynamic /
- Tortuous fractures /
- Energy-gathered nesting lost circulation control /
- Lost circulation control with composite particle-gel slurry

HTML全文

图 1 动态循环堵漏装置

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图 2 动态堵漏设备仪器部件

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图 3 管线封堵（左）和颗粒悬浮（右）

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图 4 人造岩心及金属骨架

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图 5 堵漏浆体悬浮性能

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图 6 堵漏浆流变参数

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图 7 岩心封堵截面及三维重构

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图 8 4种堵漏配方在不同注入压力下的封堵层压力

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图 9 动态堵漏过程压力监测

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图 10 不同配方下封堵层形成时间

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图 11 凝胶加热前（左）后（右）状态

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图 12 复合堵漏封堵层形成时间

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图 13 不同缝宽在不同注入压力下的封堵层压力

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图 14 筑巢骨架动态循环及颗粒-凝胶复合堵漏

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表 1 4种堵漏配方材料的颗粒粒径

颗粒种类	粒径/mm	颗粒种类	粒径/mm
陶瓷	8.0	橄榄壳	5.0～6.5
核桃壳1	2.0～4.0	核桃壳2	1.0～2.0
凝胶颗粒	1.0～2.0	云母片	1.0～1.5
石英砂	0.6	棕丝	2.0～4.0

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表 2 4种堵漏配方的颗粒体系设计

配方	颗粒种类
6^#	10%陶瓷+50%橄榄壳+5%核桃壳1+ 30%石英砂+1.4%凝胶+3.6%棕丝
7^#	10%陶瓷+50%核桃壳1+30%石英砂+ 6.4%凝胶+3.6%棕丝
8^#	10%陶瓷+30%核桃壳2+50%云母片+ 6.4%凝胶+3.6%棕丝
9^#	10%陶瓷+50%核桃壳1+30%云母片+ 6.4%凝胶+3.6%棕丝

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表 3 筑巢骨架不同堵漏方式效果对比

堵漏方式	承压方向	实验条件	封堵时间/ min	承压/ MPa
颗粒封堵	轴向	10×20 mm 25℃	40.0	0.828
颗粒-凝胶协同	轴向	10×20 mm 25℃	2.7	6.391

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