Study on Magnesium Oxysulfate Resin IPN Cementing Material and Its Application in Well Plugging
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摘要: 随着天然气及页岩气大规模开发,硅酸盐油井水泥具有脆性和固化后收缩等不足,尤其是分段压裂等作业易造成水泥石本体力学破坏等,影响水泥环密封,导致环空带压等问题。开发新型力学性能好、胶结能力强且固化后不收缩的胶凝材料是固井工程的一个发展方向。利用互穿网络结构设计原理,优选热固树脂及硫氧镁骨架材料,构建形成了新型硫氧镁树脂胶凝体系。该体系密度为1.1~1.8 g·cm-3,24 h抗压强度大于14 MPa,弹性模量为2~4 GPa,具备良好的密封抗破坏能力。室内实验和现场应用试验结果表明,硫氧镁树脂胶凝体系能够在油气层封堵、带压井治理以及油气井废弃等方面部分替代油井水泥,为解决油气田普遍存在的带压难题提供了新的经济可行的预防手段。Abstract: In large-scale natural gas and shale gas development, disadvantages of silicate oil well cement, such as brittleness, shrinkage on hardening, especially the vulnerability of set cement to mechanical failure during staged fracturing operations, damage the integrity of cement sheath and result in sustained casing pressure (SCP). One way to improve the job quality of well cementing is to develop new cementing materials having good mechanical properties, strong cementing capacity and characteristics of not shrinking after solidification.Using interpenetrating network (IPN) structure design principle, a new magnesium oxysulfate resin cementing material has been developed through selection of thermosetting resin and magnesium oxysulfate framework material. This material has density between 1.1 g·cm-3 and 1.8 g·cm-3, 24 h compressive strength greater than 14 MPa and elastic modulus between 2 GPa and 4 GPa. It has excellent sealing ability resistant to the damage of cement sheath integrity. Laboratory experiment and field application results showed that this magnesium oxysulfate cementing material can be used to partly replace oil well cement in sealing reservoir formations, removing SCP and well abandonment. It provides a new and economically efficient preventive method for resolving SCP problem prevailing in oil and gas fields.
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Key words:
- Magnesium oxysulfate /
- Thermosetting resin /
- Cementing material /
- Well abandonment
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