Method of Solids Composition Determination of Centrifuge and the Application Thereof
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摘要: 离心机是现场钻井液净化处理常用装置,也是使用效果比较稳定的固相控制装置,目前钻井现场常用型号多为LW355和LW450型2种,考虑到处理量提高问题,也有配置LW600型的。但无论哪种型号的离心机,其分离效率以及底流产物固相组分的变化都不大,造成这种情况的原因主要是对于密度、黏度一定的浆液,离心机存在一个比较理想的固相颗粒分离点,由于现场钻井液成分以及性能参数处于不断变化中,加之现场维护工艺也在根据情况随时调整,导致离心机的"理想分离点"也会不断变化,目前的离心机尚不具备自行调节"分离点"至理想范围的能力。这就需要对离心机排放物(底流或溢流)的固相组分进行分析,以便实时掌握离心机分离效率变化情况,根据分离产物中各类固相的含量及时调节离心机工作参数,尽可能使离心机分离效率处于理想状态。来自国内各地不同井的离心机底流产物固相分析结果表明,离心机对于高、低2种密度固相的分离效率存在比较显著的差别,这主要是离心机在工作状态时,由于进料状态的不断变化导致离心机的"分离点"也处于随机性的动态变化中。系统地对离心机排放物进行固相成分分析,有助于离心机的技术进步和提高离心机使用效率。Abstract: Centrifuge is a common equipment for field drilling fluid cleaning and is a solids control equipment with steady solids control efficiency. Two models of centrifuge, LW355 and LW450, are presently commonly used in field operations. For high rate of treatment, model LW600 is also used. Whatever the model is, the separation efficiency and the solid composition of the down-flow of the centrifuge do not vary much. This is because for a fluid with certain density and viscosity, an ideal "cut point" exists for the centrifuge to deal with. The composition and properties of a drilling fluid is always changing and in maintenance in field operations, the ideal "cut point" is changing accordingly, but most centrifuges presently used do not have the ability to automatically regulate its "cut point" to the ideal value. Hence, the composition of the solids in both down-flow and overflow of the discharge should be analyzed continually to monitor the real-time treatment efficiency of the centrifuge and to adjust the separation efficiency to an ideal state as far as possible based on the solids composition analyses. Analyses on the composition of down-flow solids gathered from centrifuges used in oilfields in China showed that there is an obvious difference between the separation efficiencies for high density solids and low density solids. This is because when a centrifuge is in operation, change in the feed state of the centrifuge is continuously changing, resulting in random change in the "cut point" of the centrifuge. A systematic analysis on the solids composition of the discharge of the centrifuge is helpful to advancing the technology and improving the separation efficiency of centrifuge.
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