Preparation and properties of A Guanidine Gel Fracturing Fluid System for Wellbore Reconstruction
-
摘要: 为了解决重建井筒重复压裂施工面临的压裂液成本高、施工摩阻高、施工压力波动大、加砂困难等问题,合成了一种接枝改性胍胶和多级螯合交联剂,形成了一种适用于重建井筒重复压裂用胍胶压裂液。该压裂液体系溶胀性能好,3 min黏度可达到最高黏度的87%;组分剂量低,3.8 g/L的加量液体黏度与普通胍胶6 g/L的加量相当;降阻率高于70%,残渣含量小于70 mg/L,在150 ℃条件下剪切2 h,黏度稳定在50 mPa·s以上,携砂性能好,支撑剂2 h基本无沉降。该压裂液在首口全国产化的重复压裂重点井进行了应用,最高排量17.5 m3/min,最高砂比30%、单段平均加砂220 m3,解决了重复压裂施工加砂困难的难题,取得了良好的应用效果。Abstract: In reconstructing wellbores by refracturing of the reservoirs, several problems such as high cost of the fracturing fluids as well as difficulties in controlling friction and adding sands into the fracturing fluids, need to be solved. In this study a guar gum modified by graft and a multilevel chelating crosslinking agent are synthesized and are used to formulate a guar gum fracturing fluid for reconstructing wellbores through refracturing. This fracturing fluid has good swelling property, its 3 min viscosity can be as high as 87% of its maximum viscosity. The viscosifying capacity of this new guar gum is better than that of the conventional guar gum; A fracturing fluid treated with 3.8 g/L of this new guar gum has viscosity that is the same as the fracturing fluid treated with 6 g/L conventional guar gums. This new guar gum reduces the friction of fracturing fluids by at least 70% and the content of residues left in a used fracturing fluid is less than 70 mg/L. After shearing at 150 °C for 2 h, the viscosity of the fracturing fluid is 50 mPa∙s or higher. The fracturing fluid has good sand carrying capacity, almost no settling of proppants is found after 2 h of standing of the fracturing fluid. This fracturing fluid has been applied on the first well fractured with equipment and facilities that are all homemade. In the fracturing operation, the flowrate of the fracturing fluid was 16 m3/min, the highest sand/fluid ratio was 30%, and the sand used in one fracturing segment was averaged at 220 m3, solving the difficulty of adding sand into the fracturing fluid. Good application results are achieved in this operation.
-
表 1 几种胍胶稠化剂性能对比
胍胶
稠化剂用量/
%溶胀性能/
mPa·s水分/
%水不溶物/
%1 min 3 min 5 min 2 h 胍胶原粉 0.60 18 39 54 75 9.13 14.32 JK101 0.60 36 48 60 84 8.48 6.63 昆山GHPG 0.60 42 54 75 87 8.06 2.80 改性胍胶1号 0.60 66 81 99 102 9.12 14.21 0.38 39 51 57 66 改性胍胶2号 0.60 32 45 78 81 9.02 1.54 0.38 18 24 27 32 D1 0.60 72 90 96 99 8.03 1.66 0.38 42 51 54 57 表 2 几种交联剂交联性能评价
交联剂 NaOH/
g·L-1t交联/
sη/
mPa·s冻胶
强度无 51 1# 1 485 315 半挑挂 2# 1 20 96 不可挑挂,
黏弹性较强3# 1 38 86 不可挑挂,
黏弹性一般4# 1 368 488 全挑挂,
黏弹性较强5# 1 430 392 半挑挂,
黏弹性一般6# 1 33 129 不可挑挂,
黏弹性强W1 1 294 609 全挑挂,
黏弹性强注:D1的加量为0.38 g/L,交联剂加量为0.3 ml/L。 表 3 接枝改性胍胶压裂液适应不同温度储层的配方
序号 T/ ℃ 接枝改性胍胶压裂液配方 1# 60 2.0 g/L D1 + 1.0 g/L NaOH + 5.0 mL/L 防膨剂 +1.0 mL/L 助排剂+4.0 mL/L W1 2# 90 2.5 g/L D1 + 1.0 g/L NaOH + 5.0 mL/L 防膨剂 +1.5 mL/L 助排剂+4.0 mL/L W1 3# 120 3.0 g/L D1 + 1.0 g/L NaOH + 5.0 mL/L 防膨剂 +2.0 mL/L 助排剂+4.5 mL/L W1 4# 150 3.8 g/L D1 + 1.0 g/L NaOH + 5.0 mL/L 防膨剂 +3.0 mL/L 助排剂+5.0 mL/L W1 表 4 接枝改性胍胶压裂液悬砂性能测试
配方 析出清液/
mL沉降率/
%实验现象 1# 0 0 支撑剂无沉降 2# 0 0 支撑剂无沉降 3# 0 0 支撑剂无沉降 4# 0 0 支撑剂无沉降 表 5 接枝改性胍胶压裂液破胶性能测试
配方 T破胶/
℃t破胶/
hη/
mPa·s表面张力/
mN·m−1膨胀体积/
mL残渣含量/
mg·L−11# 60 2.5 1.88 27.32 1.80 39.4 2# 90 2.0 1.67 26.89 1.95 46.8 3# 120 2.0 1.92 26.46 1.80 55.6 4# 150 2.0 2.11 25.92 1.75 69.5 -
[1] 刘炜,王小军,张峰,等. 页岩气长水平井重复压裂技术研究及应用[J]. 中国科技论文,2023,18(5):562-566.LIU Wei, WANG Xiaojun, ZHANG Feng, et al. Research and application of refracturing technology for long horizontal wells in shale gas[J]. China Sciencepaper, 2023, 18(5):562-566. [2] 吴纯新, 熊杰, 吴丽萍, 等. 重复压裂技术让页岩气老井"返老还童[N]. 科技日报. 2023-09-13(006).WU Chunxin, XIONG Jie, WU Liping, et al. Repetitive fracturing technology brings shale gas wells back to life[N]. Science and Technology Daily, 2023-09-13(006). [3] 雍黎, 明月. 首口全国产化重建井筒重复压裂井获高产[N]. 科技日报. 2023-02-15(002).YONG Li, MING Yue. The first domestically produced reconstructed wellbore with repeated fracturing achieved high production[N]. Science and Technology Daily, 2023-02-15(002). [4] 姜楠,董家滨,杨建轩,等. 重复压裂工艺在南翼山油田的研究及应用[J]. 石油工业技术监督,2023,39(9):58-63.JIANG Nan, DONG Jiabin, YANG Jianxuan, et al. Research and application of repeated fracturing technology in Nanyishan oilfield[J]. Technology Supervision in Petroleum Industry, 2023, 39(9):58-63. [5] 天工. 我国首个页岩气重建井筒重复压裂获成功[J]. 天然气工业,2021,41(1):82.TIAN Gong. China's first shale gas reconstruction wellbore re fracturing has been successful[J]. Natural Gas Industry, 2021, 41(1):82. [6] 董莎,荆晨,宋雯静,等. 北美页岩气水平井重复压裂技术进展与启示[J]. 钻采工艺,2022,45(4):98-102.DONG Sha, JING Chen, SONG Wenjing, et al. Development and enlightenment of re-fracturing technology for horizontal shale gas wells in North America[J]. Drilling & Production Technology, 2022, 45(4):98-102. [7] 陈浩博. 水平井重复压裂工艺[J]. 化学工程与装备,2023(1):105-107.CHEN Haobo. Horizontal well repeated fracturing technology[J]. Chemical Engineering & Equipment, 2023(1):105-107. [8] 王飞,慕立俊,陆红军,等. 长庆油田水平井套中套井筒再造体积重复压裂技术[J]. 石油钻采工艺,2023,45(1):90-96.WANG Fei, MU Lijun, LU Hongjun, et al. Reconstructing volume repetitive fracturing technology for horizontal wellbore in Changqing oilfield[J]. Oil Drilling & Production Technology, 2023, 45(1):90-96. [9] 张永涛,郭布民,金颢,等. 用于海水基压裂液环氧丙基表面活性剂改性胍胶的制备与性能评价[J]. 油田化学,2023,40(2):235-241,256.ZHANG Yongtao, GUO Bumin, JIN Hao, et al. Synthesis and performance evaluation of Guar gum modified with glycidyl surfactant for seawater-based fracturing fluid[J]. Oilfield Chemistry, 2023, 40(2):235-241,256. [10] 贺东旭. 低渗致密油藏重复压裂用渗吸液的研究与应用[J]. 石油与天然气化工,2023,52(2):99-103,109.HE Dongxu. Research and application of re-fracturing with imbibition technology in low permeability and tight oil reservoir[J]. Chemical Engineering of Oil and Gas, 2023, 52(2):99-103,109. [11] 沈丽. 高抗温型交联剂与改性胍胶的制备研究[D]. 重庆: 重庆大学, 2017.SHEN Li. Study on preparation of high temperature resistant crosslinking agents and modifie dguanidine[D]. Chongqing: Chongqing University, 2017. [12] 赵建波. 疏水改性胍胶的制备及其性能研究[D]. 西安: 陕西科技大学, 2012.ZHAO Jianbo. Synthesis and property analysis of hdrophobic modified guar gum[D]. Xi'an: Shaanxi University of Technology, 2012. [13] 岳自恒,田昊,李宁军,等. 不同体系压裂返排液重复利用处理与应用[J]. 辽宁化工,2022,51(5):613-616.YUE Ziheng, TIAN Hao, LI Ningjun, et al. Reuse treatment and application of fracturing flowback fluid in different systems[J]. Liaoning Chemical Industry, 2022, 51(5):613-616. [14] 翁定为,蒋廷学,焦亚军,等. 安塞油田改变相渗压裂液重复压裂现场先导试验[J]. 油气地质与采收率,2009,16(2):103-105.WENG Dingwei, JIANG Tingxue, JIAO Yajun, et al. Refracturing pilot tracey with relative permeability modifier in Ansai Oilfield[J]. Petroleum Geology and Recovery Efficiency, 2009, 16(2):103-105. [15] 徐栋, 朱卫平, 刘川庆, 等. 胍胶压裂液有机硼交联剂JSA-1的合成与性能评价[J/OL]. 精细化工. (2023-10-10)[2023-12-12]. https://doi.org/10.13550/j.jxhg.20230497.XU Dong, ZHU Weiping, LIU Chuanqing, et al. Synthesis and performance evaluation of organic Boron crosslinking agent JSA-1 for guanidine gum fracturing fluid[J]. Fine Chemicals. (2023-10-10)[2023-12-12]. https://doi.org/10.13550/j.jxhg.20230497. [16] 卜军,黄婷,李建辉,等. 胍胶压裂液交联剂的研制及静态悬砂性能研究[J]. 钻井液与完井液,2021,38(6):790-794.PU Jun, HUANG Ting, LI Jianhui, et al. Preparation of crosslinking agent for guar gum fracturing fluids and study on its performance in statically suspending sands[J]. Drilling Fluid & Completion Fluid, 2021, 38(6):790-794. [17] 陈琦,郑佳丹. 低渗透油藏重复压裂裂缝转向数值模拟研究[J]. 广东石油化工学院学报,2022,32(3):69-72.CHEN Qi, ZHENG Jiadan. Numerical simulation study on fracture steering of repeated fracturing in low permeability reservoir[J]. Journal of Guangdong University of Petrochemical Technology, 2022, 32(3):69-72. -