Study and Application of a New Environmentally Friendly Drilling Fluid in Through-Casing Sidetrack Drilling
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摘要: 针对苏里格气田二叠系“双石组”硬脆泥岩段掉块剥落,山西组煤系地层、黑色泥岩井壁失稳及水平段滑动钻进加压困难等现象,传统的防塌抑制剂因环保要求受到一定限制,前期钻井过程中已出现了长时间划眼、填井侧钻等复杂情况。文中通过对半纤维素衍生物进行化学改性研制出了环保型改性纤维素为抑制剂CQYZJ-3,形成了一套适用于苏里格气田套管开窗侧钻水平井环保钻井液体系HCG-1,并对该体系进行室内评价。结果表明:钻井液体系流变性能稳定,具有良好的抑制性、润滑性、抗污染能力、缓蚀能力,属无毒、易降解环保钻井液体系。HCG-1钻井液体系在苏里格区块施工的10余口井均获得成功。现场应用表明:HCG-1钻井液体系稳定,防塌抑制性强,润滑性好,电测下套管一次成功,无井下复杂事故发生,同时可实现钻井液的重复利用,取得了较好的应用效果。Abstract: Several problems have been encountered in the development of the Sulige gas field, for example, the caving and sloughing of the hard and brittle mudstones of the Shuangshi formation of the Permian system, borehole instability of the black mudstones as well as difficulties in exerting weight to the bit in horizontal slide drilling, to name but three. Environmental protection requirements have limited the use of conventional shale inhibitors. In previous drilling operation, long time reaming, sidetracking after plugging the abandoned hole have been the norm for some time. To deal with these problems, an environmentally friendly cellulose shale inhibitor CQYJZ-3 was developed through chemical modification of a hemicellulose derivative, and an environmentally friendly drilling fluid named HCG-1, which is suitable for through-casing sidetracking of horizontal wells in Sulige gas field, was developed. Laboratory experimental results show that HCG-1 drilling fluid has stable rheology and good properties such as inhibitive capacity, lubricity, contamination resistance and corrosion inhibition. It is a non-toxic easy-to-degrade drilling fluid. This drilling fluid has been successfully used on 10 wells in the Sulige gas field. Field operation showed that HCG-1 had stable properties, good inhibitive capacity and lubricity. Wireline logging was successful at the first try. No downhole troubles were encountered during drilling. The HCG-1 drilling fluid can be also recovered for re-use. Good application achievements were obtained with the use of the HCG-1 in the Sulige gas field.
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表 1 HCG-1环保型钻井液的常规性能
老化
条件PV/
mPa·sYP/
PaGel/
Pa/PaFLAPI/
mLFLHTHP/
mL常温 18 7 2.0/3.0 3.0 16.0 100 ℃、16 h 17 8 2.5/3.0 3.5 16.2 120 ℃、16 h 17 7 2.0/3.0 3.5 16.3 注:FLHTHP在100 ℃,3.5 MPa、30 min下测定 表 2 页岩岩屑在不同钻井液中的滚动回收率
钻井液 一次回收率% 二次回收率% 相对回收率% 聚合物 63.98 25.78 40.29 聚磺 69.47 58.30 83.92 饱和盐 95.12 88.40 92.93 HCG-1 94.45 87.52 92.66 注:热滚条件为120 ℃、16 h 表 3 不同钻井液的润滑系数
钻井液 极压润滑系数 黏附系数 摩擦系数 聚合物 0.125 0.1521 0.1051 聚磺 0.140 0.1648 0.1317 HCG-1 0.110 0.0790 0.0601 表 4 HCG-1环保钻井液抗岩屑污染性能评价
钻屑/
%φ600 φ300 φ200 φ100 φ6 φ3 PV/
mPa·sYP/
PaGel/
Pa/PaFLAPI/
mLFLHTHP/
mLpH 0 49 31 21 13 3 2 18 6.5 2/3 3.0 16.2 9 2 49 31 21 13 3 2 18 6.5 2/3 3.0 16.4 9 8 50 32 25 14 3 2 18 7.0 2/3 3.0 16.2 9 14 51 32 26 16 4 2 19 6.5 3/4 2.8 16.0 9 18 60 37 29 18 5 3 23 7.0 4/6 2.8 15.8 9 表 5 环保型HCG-1钻井液的抗钙能力
Ca2+/% AV上升率/% Ca2+/% AV上升率/% 0.5 1.11 1.5 2.86 1.0 2.38 2.0 5.65 表 6 钻井液经过防腐处理静置后钻井液性能变化
t放置/
dAV/
mPa·sPV/
mPa·sYP/
PaFLAPI/
mLρ/
g·cm−3pH 0 18 13 5 6.0 1.12 8.0 2 18 13 5 6.0 1.12 8.0 4 18 13 5 6.0 1.12 8.0 6 19 13 6 6.0 1.12 9.5 8 18 13 5 6.0 1.12 9.5 10 19 13 6 7.0 1.12 9.0 12 19 13 6 7.5 1.11 9.0 14 20 14 6 7.5 1.11 9.0 注:加入0.1%烧碱 表 7 HCG-1钻井液对金属挂片的腐蚀速率
挂片
组号Wa/
gWt/
gA/
mm2$ \nu $/
mm/a$ \overline \nu $/
mm/a341 10.7606 10.7604 12.797 0.000 727 0.000 737 382 10.9900 10.9898 12.790 0.000 727 306 10.6442 10.6440 12.275 0.000 758 表 8 自来水对金属挂片的腐蚀速率
挂片
组号Wa/
gWt/
gA/
mm2$ \nu $/
mm/a$ \overline \nu $/
mm/a341 10.7603 10.7571 12.796 0.011 628 0.011 42 382 10.9897 10.9866 12.790 0.011 269 306 10.6430 10.6400 12.275 0.011 363 表 9 采用低密度HCG-1钻井液钻井的井的泥岩统计
井号 水平
段长/m钻遇泥
岩率/%最长泥
岩段岩性
描述伽马
值苏36-20-
11CH1000 15 120 深灰色、
黑色泥岩160~250 苏6-1-
3CH800 10 72 灰色、
黑色泥岩160~250 苏14-10-
21CH900 12 63 深灰色、
黑色泥岩180~270 -
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